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Process Modelling and Mechatronic Design

The research area Process Modelling and Mechatronic Design involves both computational and experimental simulation of processes. The team of Prof. Dr. Klaus Zeman deliberately merges the computational and experimental approaches because this is the best way to model reality.
The focus is on production processes, especially in the metals industry and recently in plastics production. Market pressure for new products is immense. New materials need to be lighter but safer and production must be environmentally friendly. As computational models and experiments approach reality, the chances of success rise significantly for new products and materials and their speed of development. Good computational models that are backed by experiments deliver an important foundation for the development of the required products. In this way, the influences of countless parameters that occur in these processes can be explained, which in turn becomes a continuous source of new processes. The conception and design of experimental simulators that enable the modelling of processes in experiments demands utmost mechatronic development skill.

Large systems such as machines and vehicles are so complex nowadays that they are scarcely comprehensible. Although product development has immense computing power available, the development of suitable computational models takes much time due to their complexity. Therefore the trend in research and development today tends toward frameworks on which enhanced applications can be built. This brings enormous time and cost benefits for research and development.
Guided by the key concept of integrated models, Klaus Zeman and his team are researching a new generation of reduced (simplified) models that enable building system models in a modular way. This helps to better master the complexity of systems, which is of huge importance for the design of processes, machines and production facilities (model-based design) and their control systems (model-based control). The trick is not to consider every detail, but to know which details to omit.
The ultimate goal is to design the mechatronization of production facilities - processes, machines and systems - such that they can be controlled in a way that the products that they produce always have exactly the required attributes. This is the prerequisite for ensuring closest tolerances even for minimum batch size (e.g., 1).

Area Coordinators

Univ.Prof. Dr. Klaus Zeman
Tel.: +43 732 2468-6541
Mail: klaus.zeman(at)accm.co.at

Dr. Peter Hehenberger
Tel.: +43 732 2468-6554
Mail: peter.hehenberger(at)accm.co.at